Designed for High-Speed Tube Rolling
High-speed grooved roll dies are engineered for demanding cold-rolled tube production lines where rolling speed, dimensional accuracy, and tooling durability are equally important. With a carefully engineered groove profile, these roll dies support stable metal deformation during continuous high-speed rolling.
The optimized die structure helps control material flow while maintaining the required inner and outer tube dimensions. It can also help reduce unnecessary material loss and improve overall production efficiency in large-volume tube manufacturing.
Optimized Groove Profile for Accurate Forming
The groove geometry plays an important role in controlling how metal moves during the cold rolling process. A precisely manufactured groove profile helps distribute the material more evenly and supports consistent tube forming.
By optimizing metal flow through each rolling pass, the dies are designed to improve dimensional control and reduce the risk of surface defects. This makes them suitable for applications requiring high-precision finished tubes.
Durable Construction for Demanding Production
These roll dies are manufactured from high-alloy steel, wear-resistant steel, or tool steel, depending on the required application. Professional surface treatments can further improve resistance to wear, fatigue, and repeated mechanical loading.
The tooling is designed to operate in demanding production environments involving high rolling speeds, elevated temperatures, and continuous workloads, helping maintain stable forming performance over extended production cycles.
Key Performance Features
High-Speed Rolling Capability
The dies are developed specifically for high-speed cold rolling applications, supporting efficient operation on modern tube production lines.
Precision Groove Design
The engineered groove profile helps optimize material distribution and maintain control over the finished tube's inner and outer diameters.
High Wear and Fatigue Resistance
Durable tooling materials combined with surface treatments such as chrome plating, nitriding, and hardening improve resistance to repeated rolling stress and surface wear.
Improved Production Efficiency
Precision manufacturing and high-speed pass design help increase rolling efficiency while reducing material waste during tube forming.
Stable Performance at Elevated Temperatures
The dies are designed for operating temperatures between 200°C and 350°C, supporting demanding continuous production conditions.
Internal Cooling
An internal cooling system helps manage operating temperatures during the rolling process and supports stable tooling performance.
Technical Specifications
| Item | Parameter |
|---|---|
| Mold Type | High-Speed Pass Roll Mold |
| Applicable Equipment | High-Speed Cold Rolling Pipe Production Line |
| Material | High Alloy Steel, Wear-Resistant Steel, Tool Steel |
| Mold Specification | Customized Size |
| Nominal Diameter | 20–450 mm |
| Inner Diameter Precision | ±0.02 mm |
| Outer Diameter Precision | ±0.05 mm |
| Surface Hardness | 58–62 HRC |
| Service Life | 150,000 Cycles of Cold Rolling Pipe Forming |
| Operating Temperature | 200°C–350°C |
| Applicable Pipes | Steel, Stainless Steel, Alloy, Copper Pipes, etc. |
| Surface Treatment | Chrome Plating, Nitriding, Hardening |
| Cooling Method | Internal Cooling System |
| Design Features | High-Speed Pass Design, Optimized Metal Flow, Improved Rolling Precision |
| Applicable Fields | Petroleum, Chemical, Automotive, Aerospace, Electric Power and Other Industries |
Wide Range of Tube Manufacturing Applications
High-speed grooved roll dies can be used for producing different types of metal tubes and are suitable for high-volume cold rolling operations.
Typical applications include:
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Oil and natural gas pipeline production
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Automotive tube manufacturing
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Aerospace tube production
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Power industry pipelines
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Chemical industry piping
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Construction-related tube production
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High-precision cold-rolled tube manufacturing
They are also suitable for production lines processing steel, stainless steel, alloy, copper, and other metal tube materials.
A Tooling Solution for High-Precision Cold Rolling
With a combination of precision groove geometry, durable tooling materials, controlled surface hardness, and internal cooling, these high-speed grooved roll dies are developed for efficient and consistent cold-rolled tube forming.
Their customized specifications and broad material compatibility make them suitable for production lines that require stable rolling performance, accurate tube dimensions, and reliable tooling durability under continuous operating conditions.
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