MWD-800 Microwave Digestion System for High-Throughput Elemental Analysis
MWD-800 microwave digestion system delivers high-throughput sample preparation with 40 vessels, precise monitoring, and safe operation for accurate elemental analysis.
Product Overview
The MWD-800 Microwave Digestion System is a high-performance sample preparation solution designed for laboratories requiring efficient, accurate, and safe digestion processes. With a capacity of up to 40 digestion vessels, this advanced microwave digestion system is suitable for batch experiments and high-throughput elemental analysis applications.
By combining powerful microwave energy control, precise temperature and pressure monitoring, and intelligent safety protection technologies, the MWD-800 helps laboratories achieve consistent sample digestion results for ICP-OES, ICP-MS, AAS, and other analytical instruments. It is widely used in environmental testing, food analysis, pharmaceutical research, geological inspection, and industrial quality control.
High-Capacity Design for Efficient Batch Digestion
The MWD-800 microwave digestion system supports up to 40 vessels, making it an ideal choice for laboratories handling large numbers of samples. The high-capacity configuration improves workflow efficiency while maintaining stable digestion performance across all vessels.
The optimized rotor design ensures uniform microwave energy distribution, allowing multiple samples to be processed simultaneously. This reduces preparation time and increases laboratory productivity without compromising digestion accuracy.
Advanced Digestion Vessel Design for Enhanced Safety
Safety and sample protection are essential during high-pressure acid digestion. The MWD-800 is equipped with specially designed digestion vessels featuring auto vent and self-resealing technology.
When unexpected over-pressure conditions occur, the vessel can automatically release excess pressure and quickly reseal itself. This innovative structure helps prevent vessel damage, reduces sample loss, and minimizes the risk of element loss during the digestion process.
The durable vessel design also improves long-term reliability, making the microwave digestion system suitable for demanding laboratory environments that require continuous operation.
Contactless Temperature and Pressure Monitoring
Accurate monitoring of digestion conditions directly influences analytical results. The MWD-800 uses imported contactless infrared temperature sensors and pressure sensors to provide real-time monitoring of each individual vessel.
Unlike traditional measurement methods that detect vessel wall temperature, the contactless IR sensor measures the actual temperature of the sample solution. This improves control accuracy and ensures that digestion conditions are monitored more precisely.
The pressure monitoring function provides real-time pressure data from each vessel, allowing operators to clearly understand digestion progress throughout the entire process. This technology reduces the risk of sample cross-contamination and supports more reliable elemental analysis results.
Flexible Method Programming and Intelligent Operation
Different samples require different digestion conditions. The MWD-800 microwave digestion system allows users to create, edit, and store up to 255 digestion method programs, providing excellent flexibility for various applications.
Each method can include up to 10 programmable steps with adjustable parameters, including:
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Temperature settings
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Pressure control
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Digestion time
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Microwave power adjustment
The built-in 7-inch color touch screen provides a user-friendly interface for simple operation and real-time monitoring. Laboratory personnel can easily manage digestion procedures, modify parameters, and review operating conditions during the entire process.
Comprehensive Safety Protection System
The MWD-800 integrates multiple safety technologies to ensure stable and secure operation during high-pressure microwave digestion.
The system features a double-lock safety door, automatic over-pressure adjustment, over-temperature protection, and abnormal sound monitoring functions. These protection mechanisms work together to create a safer operating environment for laboratory users.
The microwave cavity is manufactured with a 316L stainless steel structure and coated with corrosion-resistant and heat-resistant materials. This design provides excellent chemical resistance and extends equipment service life when handling aggressive digestion reagents.
Efficient Cooling and Reliable Performance
High-efficiency cooling is important for improving laboratory workflow. The MWD-800 adopts a powerful corrosion-resistant air exhaust and cooling design to accelerate temperature reduction after digestion.
The adjustable microwave power range of 0–3000W provides flexible energy control for different sample types. Combined with accurate temperature and pressure management, the system delivers stable digestion performance for complex samples.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | MWD-800 |
| Vessel Quantity | Up to 40 |
| Temperature Monitoring | Contactless IR sensor |
| Temperature Control Range | 50–400℃ |
| Maximum Working Temperature | 250℃ |
| Temperature Accuracy | ±0.1℃ |
| Pressure Monitoring | Contactless pressure sensor |
| Pressure Control Range | 0–15MPa |
| Maximum Working Pressure | 6MPa |
| Pressure Accuracy | ±0.01MPa |
| Vessel Volume | 50mL |
| Sample Vessel Material | Imported TFM |
| Protection Vessel Material | PEEK + Glass Fiber |
| Display | 7-inch Color Touch Screen |
| Microwave Power | 0–3000W Adjustable |
| Microwave Cavity | 316L Stainless Steel with Corrosion-Proof Coating |
Applications of MWD-800 Microwave Digestion System
The MWD-800 is designed for a wide range of analytical sample preparation applications, including:
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Environmental sample testing
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Food safety analysis
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Pharmaceutical analysis
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Geological sample digestion
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Chemical material testing
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Industrial quality inspection
By providing complete sample decomposition and reliable digestion control, this microwave digestion system helps laboratories improve the accuracy and repeatability of elemental analysis.
Why Choose MWD-800 Microwave Digestion System?
The MWD-800 combines high sample capacity, advanced monitoring technology, and strong safety protection in one professional laboratory solution. Its 40-vessel configuration improves productivity, while contactless measurement technology ensures precise control of digestion conditions.
With flexible programming, durable construction, and compatibility with major elemental analysis methods, the MWD-800 microwave digestion system provides an efficient solution for laboratories seeking reliable and accurate sample preparation performance.
Frequently Asked Questions
What is a microwave digestion system used for?
A microwave digestion system is used to prepare samples for elemental analysis by breaking down solid, liquid, or semi-solid materials under controlled temperature and pressure conditions. It is commonly used before ICP-OES, ICP-MS, and AAS testing.
How many samples can the MWD-800 process at one time?
The MWD-800 supports up to 40 digestion vessels, making it suitable for laboratories requiring high-throughput batch sample preparation.
Why is contactless monitoring important in microwave digestion?
Contactless temperature and pressure monitoring provides accurate information from each vessel without direct contact with the sample. This improves safety, prevents contamination, and ensures consistent digestion results.
Can the MWD-800 be used for ICP-MS sample preparation?
Yes. The MWD-800 microwave digestion system is suitable for preparing samples used in ICP-MS, ICP-OES, AAS, and other elemental analysis techniques.
How does the auto vent and self-resealing vessel improve safety?
This vessel design automatically releases excessive pressure and reseals when abnormal pressure conditions occur, helping protect samples, reduce element loss, and extend vessel service life.
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