Cold Bending Forming Equipment for Seismic Support

Key Value Highlights

• High Structural Integrity: Specially engineered to roll form C-channel seismic strut profiles with high rigidity and tight tolerances, fully compliant with international building safety codes.

• Continuous High-Speed Production: Reaches forming speeds of up to 30–45 m/min with a high-efficiency servo tracking flying shear cutting system for non-stop operation.

• Heavy-Duty Tooling: Rollers are precision-machined from Cr12MoV high-strength alloy steel and vacuum heat-treated for exceptional wear resistance and long service life.

• End-to-End Automation: Integrates automatic uncoiling, precision leveling, CNC multi-pattern servo punching, multi-pass cold roll forming, and automatic cut-off.

Production Line Components

1. Hydraulic Uncoiler with Loading Car: 3T/5T capacity for smooth, automatic feeding of heavy steel strip coils.

2. Multi-Roll Precision Leveler: Eliminates coil set and internal stress before entering the punching unit.

3. High-Speed CNC Servo Punching Station: Custom multi-cavity punching dies for precise continuous slot and bolt hole configurations.

4. Main Cold Roll Forming Line: 20–24 engineered forming passes deliver precise, stress-free channel profile shaping.

5. Servo Tracking Flying Shear: Non-stop hydraulic flying cut-off mechanism ensures high length accuracy without stopping the mainline.

6. Automatic Run-Out Stacker: Safely collects and stacks finished seismic channels without scratching galvanized coatings.

Target Applications

• MEP Seismic Bracing Systems: Mass manufacturing of C-channel seismic strut profiles designed to support mechanical, electrical, and plumbing infrastructure.

• HVAC & Pipeline Anchorage: Producing heavy-duty hanging channels and bracing structures for air ducts, water pipes, and cable trays.

• Industrial & Commercial Framing: Fabricating versatile strut channels for modular construction frames, equipment mounts, and solar brackets.

Technical Specifications

Frequently Asked Questions (Product FAQs)

• Q: Can this machine produce different profile sizes of seismic channels?

• A: Yes, our equipment can be configured with quick-change cassette systems or adjustable roller stands to accommodate various web heights and flange dimensions.

• Q: What is the lead time for this production line?

• A: Standard manufacturing lead time is 45–60 days. Each machine undergoes full-load testing with actual steel coils before shipment to ensure operating accuracy.

• Q: Do you offer international installation and operator training?

• A: Yes, our qualified engineering team provides global field installation, commissioning, and operator training, backed by lifetime technical support.