Horizontal high-speed single-winding machine

This industrial wire twisting and winding system is designed for stable, high-efficiency processing of fine and high-frequency conductors. It is widely applied in the manufacturing of HDMI, DP, USB, CAT-7 and other high-speed data transmission cables, as well as electronic wire cores, twisted pairs, and multi-strand structures.

The machine architecture focuses on production stability, tension consistency, and high-speed operation, making it suitable for continuous industrial-scale cable manufacturing environments.

Application Scope

The equipment supports a wide range of wire types, including:

• High-frequency signal cables

• Data transmission cables

• Electronic wire cores

• Twisted pair structures

• Multi-strand twisted cable assemblies

It is suitable for precision applications where signal integrity and structural uniformity are critical.

Mechanical Performance Characteristics

The system is engineered for high-speed rotation with significantly improved output efficiency compared to conventional vertical winding systems. Depending on model configuration, production efficiency can reach up to twice the output of standard machines.

A fully controlled tension system ensures consistent force from empty spool to full spool, preventing deformation or instability during material transfer.

Servo-driven electronic gear tension control maintains stable tension across all operating states, including acceleration, deceleration, and constant-speed production.

Tension Control System

The machine integrates multiple tension control mechanisms across different stages:

• Pay-off tension system: slider pendulum structure combined with weighted mechanical balancing and real-time monitoring

• Equipped with break-wire protection for operational safety

• Online tension display with reference scale for process monitoring

• Winding tension system: electromagnetic constant-tension technology with automatic tracking adjustment

• Ensures uniform tension throughout the entire winding cycle without manual recalibration

• Take-up tension system: closed-loop electromagnetic control with auto-compensation

• Maintains stable tension regardless of reel diameter changes

Traversing System

The machine adopts an axial servo-controlled traversing structure, designed for precision layer arrangement during winding.

Key characteristics include:

• Adjustable row width and spacing based on wire specification

• Servo-controlled motion to eliminate mechanical impact on cable surface

• Stable wire laying performance for high-frequency signal applications

Production Stability & Quality Control

The system is optimized for high-precision cable manufacturing, particularly for HDMI and DisplayPort applications, where signal consistency and structural accuracy are critical.

Under stable operating conditions, the system supports high pass-rate production with minimal deviation in cable geometry and electrical performance.

Technical Specification Table

Drive & Control Configuration

• Three-head active pay-off system with frequency-controlled synchronization

• Integrated linkage control with main drive system

• Continuous break-wire protection for production safety

• Stable coordination between feeding, winding, and take-up processes

Summary for Industrial Integration

This equipment is designed for manufacturers requiring stable high-speed twisting and winding of fine-gauge and high-frequency cables. Its servo-controlled tension system, adjustable traversing structure, and high-speed rotational capability make it suitable for modern data cable production lines requiring consistency, precision, and scalable output.